(IND-Phaltan) Manufacturing Engineer - Senior
India 1 month ago
Job Description
**DESCRIPTION**
Leads the planning, designing, purchasing, and implementation of changes to the manufacturing equipment and systems while leading and co-leading teams. This role is responsible for developing manufacturing processes, improving current systems, and ensuring alignment with Cummins standards and business objectives.
Key Responsibilities:
+ Lead projects to create and implement all aspects of manufacturing processes, ensuring alignment with safety requirements, manufacturing goals, business goals, and product specifications.
+ Develop manufacturing processes for Connecting ROD manufacturing lines, including tooling and cycle time improvements.
+ Participate in equipment selection, Design Approval Process (DAP), specification finalization, trials, and final commissioning at the plant.
+ Manage the PPAP (Production Part Approval Process) for equipment/line commissioning.
+ Enhance layout and material flow efficiency.
+ Ensure timely CAPEx and cash flow management.
+ Monitor project progress, identify risks, and implement mitigation strategies.
+ Analyze and improve current line OEE (Overall Equipment Effectiveness), providing on-site solutions and improvements.
+ Conduct meetings and facilitate communication with site operations, ME (Manufacturing Engineering), Quality, and supplier teams.
+ Track and document project progress to ensure completion of all NBS (New Business Startup) project steps.
+ Perform supplier capacity mapping and create end-to-end Value Stream Mapping (VSM) for new lines.
+ Support new manufacturing lines with IIoT (Industrial Internet of Things) and Industry 4.0 requirements.
+ Apply continuous improvement tools and methodologies to manufacturing processes and equipment.
+ Collaborate with internal and external stakeholders to align objectives and deliverables.
+ Coach and mentor team members, maintaining strong relationships with key stakeholders.
**RESPONSIBILITIES**
**Required Experience:**
+ Intermediate level of relevant work experience.
**Knowledge, Skills, and Competencies:**
+ **Collaborates** : Builds partnerships and works collaboratively with others to achieve shared objectives.
+ **Communicates effectively** : Develops and delivers tailored communications for diverse audiences.
+ **Health and Safety Fundamentals** : Champions health and safety behaviors to promote an injury-free workplace.
+ **Drawing Interpretation** : Integrates product design and manufacturing equipment engineering drawings for optimal manufacturing processes.
+ **Equipment/Capital Procurement** : Selects manufacturing equipment that meets Cummins’ specifications and project requirements.
+ **Manufacturing Analysis Led Design** : Uses digital tools to model and simulate manufacturing processes and drive improvements.
+ **Manufacturing Knowledge** : Implements process, equipment, and application changes to meet functional needs.+ **Process Documentation** : Produces detailed manufacturing procedures to standardize processes.
+ **Tool and Fixture Design** : Selects and designs workpiece-holding devices for effective manufacturing operations.
+ **Values Differences** : Appreciates and leverages diverse perspectivesand cultures.
+ **Continuous Process Improvement** : Identifies and implements improvements to reduce waste and enhance quality.
+ **Ergonomics Process and Workplace Design** : Designs ergonomic processes and workstations in alignment with Cummins’ guidelines.
+ **Problem Solving** : Uses systematic analysis to address and resolve issues effectively, mentoring others when required.
+ **Workstation Design** : Designs operator workstations for safety, health, and efficiency while considering cost, quality, and delivery.
**Additional Responsibilities:**
+ Ensure all project tracking and documentation is maintained accurately for audits and reviews.
+ Support innovation in manufacturing processes by integrating Cummins Manufacturing System and advanced Industry 4.0 technologies.
**QUALIFICATIONS**
**Qualifications, Skills, and Experience:**+ College, university, or degree in STEM (Science, Technology, Engineering, Math) or a related field, or equivalent experience required.
+ This position may require licensing for compliance with export controls or sanctions regulations.
**Job** Manufacturing
**Organization** Cummins Inc.
**Role Category** Hybrid
**Job Type** Exempt - Experienced
**ReqID** 2409592
**Relocation Package** No
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